Automotive Die Castings
High pressure aluminium die cast parts for engine, powertrain, chassis and electric vehicle assemblies.
ExploreALUMINIUM HIGH PRESSURE DIE CASTING
We take your drawing into series production
Kılıçaslan works in aluminium high pressure die casting and die design. We do not just cast a part: we design its die, simulate the filling, machine it, measure it and hand it over ready to use.
- Die design and filling simulation by our own engineering team
- Thin walled, repeatable casting on cold chamber presses
- Quality documented by CMM, spectrometer and leak testing
- Single source delivery with CNC machining, finishing and assembly
- Scope
- Tooling + Casting + Machining
- Manufacturer
- Kılıçaslan Aluminium Solutions
WHY KILIÇASLAN
From die to part, under one roof
We design the die, we build it, and we cast the part on our own presses. Responsibility stays in one place: time to first article drops, and when something goes wrong there is no supplier in between.
- Our own pressesThin walled, dimensionally stable parts on a cold chamber die casting line.
- Dies made in-houseDesign, simulation and manufacturing under our own roof; time to first trial stays short.
- Measurable qualityCMM report, alloy analysis and leak test are delivered together with the part.
- Delivered machinedReady to use shipment after machining, surface treatment and assembly.
END-TO-END PROCESS
Every part passes seven stations
The route followed from the moment your drawing reaches us until shipment. The output of each station is recorded as the input of the next, so when a deviation appears it is clear where it came from.
Drawing & Feasibility
Part geometry, parting line and draft angles are reviewed for castability.
Filling Simulation
Runner and cooling design is verified by filling and solidification analysis before any steel is cut.
Die Manufacturing
Die steel is machined, assembled and commissioned with a trial shot.
Die Casting
Series casting on a cold chamber press with process parameters under record.
CNC Machining
Mating faces, holes and threads are machined on fixture.
Surface Treatment
Deburring and blasting, then chromating, anodising or powder coating.
Quality & Shipping
Packed and shipped after CMM measurement, leak testing and reporting.
Time from sample approval to series production depends on part geometry and die complexity; we settle it together during the feasibility review.
Discuss Your ProjectPRODUCT GROUPS
What we cast
We produce aluminium die cast parts and tooling in six main groups. Each group brings its own tolerance, surface and testing expectations, and we set the process up accordingly.
Electrical & Electronic Enclosures
Aluminium die cast enclosure bodies for applications requiring sealing, EMC shielding and thermal management.
ExploreLighting Luminaire Bodies
Aluminium die cast luminaire bodies that carry heat away in LED lighting and withstand outdoor conditions.
ExploreHome Appliance Parts
Die cast bodies and mechanism parts where repeatability and surface quality lead in serial production.
ExploreMachinery & Industrial Parts
Die cast bodies exposed to pressure and vibration, leak tested after machining.
ExploreTooling & Dies
In house designed and manufactured die casting dies, gravity dies and inspection fixtures.
ExploreCAPABILITIES
All Services Casting is one step; we cover the rest too
We run the process without splitting it, from die design through assembly. That means one point of contact, one quality record and a shorter delivery chain.
High Pressure Aluminium Die Casting
Series production of thin walled, dimensionally stable parts on cold chamber presses.
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Die Design & Filling Simulation
Runner and cooling design verified by filling and solidification analysis before the first trial.
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Die Manufacturing
Every step from die steel machining to trial casting is carried out in-house.
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CNC Machining
Post-casting machining, hole and thread operations, and surfaces requiring defined finish.
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Deburring & Surface Preparation
Trim die, automatic deburring and shot blasting to prepare surfaces before coating.
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Surface Treatment & Coating
Chromating, anodising and powder coating are run through an approved supplier network.
ExploreINDUSTRIES
Where our parts go to work
We produce castings for industries ranging from automotive and lighting to home appliances and defence. Each one brings its own tolerance, testing and documentation expectations, and we set the process up accordingly.
Automotive
Electric Mobility
Home Appliances
Electrical & Electronics
Lighting
Defence & Aerospace
Energy
Telecommunications
PRODUCTION IN NUMBERS
Everything we measure
The figures below are placeholders; replace them with your own data.
250–1650 t
Die casting machine clamping force range
120+
Dies in production
1800t/year
Annual casting capacity
0.05mm
Typical positional tolerance achieved
QUALITY APPROACH
Quality is not an inspection step, it is the process itself
Rather than sorting parts at the end, we aim to catch a deviation at the station where it appears.
It starts in the die
Filling and solidification are simulated before any steel is cut, reducing porosity risk at the design stage.
It continues in process
Injection parameters are recorded, so when a deviation appears we can see which shot it began on.
It ends in measurement
CMM, spectrometer and leak test results are reported together with the part.
Traceability
Casting batch, alloy analysis and measurement records can be traced back from the part.
Feedback loop
Every finding from the field feeds into die and process revision.
Scrap loop
Runners and aluminium scrap are recovered within our own cycle.
TECHNICAL NOTES
All Articles Our notes on die casting
Short, practical articles on how design decisions shape the casting result.
BlogWhat is aluminium die casting? Process, advantages and limitsThe aluminium die casting process step by step: die, filling, solidification and secondary operations. Where the method is strong, where it stops, and which parts suit it.Read more BlogWhat drives the cost of a die casting?The price of a die casting comes from four items: die, material, cycle time and secondary operations. How volume and design move the figure, and what a quote request needs.Read more BlogAnodising, powder coating or chromating?Choosing a surface treatment for aluminium die castings: what anodising, powder coating and chromating actually do, when each is right, and how the alloy affects the look.Read more